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Without doubt, forklift parts will eventually wear out and need replacing. The choice of acquiring brand new components can become costly so another idea is to obtain used parts. This can save a lot of cash in the long run. It is a good idea to purchase used lift truck parts that have been remanufactured. These components will guarantee that you are getting parts which will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Worn or broken parts that are reproduced are a less expensive answer than rebuilding. With rebuilding components, only the components which are worn out or broken get replaced, which means that other wearable components may break down soon after purchase.
Remanufactured parts are cleaned after being taken apart and have the unusable parts replaced. This method can provide the best assurance for used components. All wearable components are replaced regardless of age or wear which is one more rationale why remanufactured parts on the whole work so much better. Whichever part within the part is brand new and this offers much longer life to the used part. Depending on the forklift components which are being redone, the cleaning process and the entire remanufacturing process would differ.
Testing and Replacing Parts
After complete disassembly, the engines are oven cleaned. Various parts of the engine like rings, pistons, spark plugs, valves, valve springs, and filters can be replaced during the remanufacture process. The engines are hot tested after reassembly to guarantee that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A complete examination is performed to check for any cracks. Bearings, bushings and seals are all replaced. Usually, the replacement components utilized on transmission parts meet OEM specifications.
Certain components like for example the water pump, torque converters, the alternator, steer axles and the starter can obtain longer serviceability after being remanufactured and having all wearable components replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card could even be reproduced with replacing all aged and worn out parts. Not like various lift truck components the control card can only have the worn and aged components replaced.
Remanufactured parts are meticulously inspected upon reassembly to guarantee they are in top condition prior to being sold. It is important when obtaining reproduced parts to be sure they have undergone the proper testing and inspection procedures. On certain larger parts like for instance transmissions, steer axles and engines, OEM specification replacement parts must be used.
The dealer of used forklifts and parts can ensure that the remanufactured components have met OEM specifications and that these components meet industry standards. A lot of details go into remanufacturing used components. This attention to detail provides more serviceability out of reproduced parts than the components that were merely rebuilt.