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Batteries for forklifts are sold in terms of voltage, amp-hour capacity, connector location and physical size. The lift truck nameplate will state the exact amp-hour capacity, lift truck voltage, and lowest battery weight. The forklift Operating Manual will likewise have the right battery details meant for the forklift.
There are 2 general kinds of electric forklift batteries: Flooded or Sealed. A sealed battery is likewise known as "maintenance free" or VRLA and does not need the adding of water. Sealed batteries instead make use of a chemical reaction to maintain correct fluid level all through the life of the battery. A flooded battery requires water to be added frequently so as to guarantee the right electrolyte level in the battery.
The majority of lift trucks can accommodate many different sizes of battery. When selecting the battery, it must be chosen to be able to fit inside the dimensions of the battery compartment. The majority of battery providers could supply a battery list of right sizes that are suggested for your particular lift truck.
With an electric lift truck, the battery is used as the truck counterweight and the forklift capacity is dependent on the battery being a specific least weight. Adhere to the information specified on the lift truck nameplate in order to guarantee you are utilizing a battery which meets least weight specified.
Batteries and chargers have to be rightly matched to the specific battery which is being charged. This will help ensure that the charger has the correct amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity must be with ten percent of the amp-hour capacity of the battery to be able to guarantee the most efficient charging. Before starting the charging cycle, be sure the battery is first connected to the charger. Always verify the battery details like for example the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always check whenever charging a battery that the exact kind of charger is being utilized. Most newer charging equipments can be used in order to safely charge all kinds of batteries and will be labeled to acknowledge all batteries. Utilizing an older charger, for instance to charge just flooded batteries could be dangerous if used for sealed batteries and damage to both battery and charger will take place. It is important to first check the instruction plate on the charger in order to make sure it can accept the kind of battery you wish to charge.
When handling flooded batteries, it is important to just add the necessary water as soon as the battery has been charged. This habit would stop the spattering of electrolyte out of the battery while it is being charged.
Several guidelines designed for improving the life of a battery include: at all times keep the battery unsoiled regardless of type and for flooded batteries particularly, keep their fluid levels maintained. One more general rule is to charge the battery and let it rest for an 8 hour period prior to using. Utilize an "equalizing" charge every 5th charge to be able to keep all the cells renewed at the same voltage. Do not discharge the battery below eighty percent of battery amp-hour capacity before recharging.
There are numerous gadgets that can be placed on a lift truck so as to monitor the level of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator once the battery has been discharged. There are more straightforward gas gauge meters on the market also. Using those monitoring gadgets would help avoid truck and battery damage from severely discharging the battery throughout use.